Tools and Wood with Bob Smalser

   

Straightening Bent Handsaw Blades

 

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On the identical marks on the convex side of the kink, I’ll accomplish two tasks simultaneously using light hits with the heavy hammer.  The heavier hammer strikes will both remove the tension from this side of the saw and straighten out the kink by reversing the conditions that caused it, compressing the near side and stretching the far side of the blade.

I sight down the cutting edge to insure I removed the kink and repeat the previous steps if necessary.  Once the kink is removed, I tension the cutting edge using identical light hammer strikes on both sides of the saw in turn, around ¼” to 3/8” above the gullets, insuring I don’t strike the gullets or teeth.

When tensioning is complete, the saw should flex in either direction as I did at the beginning, and return to dead straight.

Only after the blade is straight and tensioned do I continue with rehabilitation. This saw was habitually filed without jointing, and instead of straight or crown-breasted, the cutting edge resembles the hooked nose of the Wicked Witch of the West. Accordingly, I must stamp in new teeth.

And guess what?  7 new teeth per inch on a 26” cutting edge require 182 strikes of the stamping dies, and a major re-toothing usually bows the blade.  So as soon as the blade comes out of the carrier, I again bend it both ways and strike 182 blows on the convex side just above the gullets with the light hammer.

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